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The MF100-MDCV Mobile Directional Control Valve Module is a fully functional, industrial mobile valve assembly designed to teach how real mobile machinery, such as front-end loaders and forklifts, directs hydraulic power to cylinders and motors. Equipped with the same valve elements found in field applications, including main relief, load-check valves, cylinder port relief valves, and anti-cavitation valves, this module brings mobile hydraulics to life in the classroom. It plugs directly into any MF102-Series training simulator, allowing students to control the MF102’s cylinders and hydraulic motor using authentic mobile valve hardware.

The MF100-MDCV-TS model extends this capability with comprehensive diagnostics. Leveraging decades of research into hydraulic component leakage and wear, FPTI™ built real, wear-based leakage behaviors into the module. Students learn to perform pressure/leak testing, a field-proven, non-invasive diagnostic method that identifies spool-to-bore wear, faulty port relief valves, and anti-cavitation valve issues with pinpoint accuracy. This turns a traditionally difficult diagnostic process into a safe, fast, and structured learning experience.

Spec Sheet

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MF100-MDCV / MDCV-TS — Key Features & Benefits

Includes All Valves Found in Real Mobile Machines

The assembly includes a main pressure relief valve, load-check valves, cylinder port relief valves (line reliefs), anti-cavitation valves, two cylinder spools, and a motor spool, matching the layout of front-end loaders and forklifts.

 

Controls All Three MF102 Actuators

Two cylinder spools operate the MF102’s cylinders; the motor spool controls the hydraulic motor. Instructors can replicate real machine behaviors instantly.

Teaches Critical Mobile Hydraulics Skills

 

Students learn:

  • main relief valve purpose & adjustment

  • cylinder port relief operation & setup

  • load-check valve function

  • anti-cavitation valve behavior

  • power-beyond circuits

  • how to read mobile hydraulic schematics

 

TS Model Adds Full Diagnostic Capability

The MF100-MDCV-TS incorporates real wear-based leakage rates from a 10-year FPTI™ study, enabling highly accurate troubleshooting practice.

Supports Pressure/Leak Testing (TS Only)

Students learn the safest and fastest way to field-test mobile directional valves without removing components or running the prime mover. Testing takes an average of 15 minutes and reveals leakage and wear at individual ports.

 

Student-Driven Troubleshooting (TS Only)

On MF102-TS models, faults activate when students select numbered switches.
On MF102-TSE models, the onboard computer introduces faults automatically.

 

Plug-and-Play Integration

Attaches quickly and easily to any MF102-Series simulator, same system used by all MF100 modules.

 

Complete Course Materials Included

Full manuals, activity sheets, schematics, PowerPoint™ presentations, and optional student workbooks support a full teaching package.

MF100-MDCV / MDCV-TS — Specifications

Training Capabilities

  • Operation of a real 3-section mobile directional control valve

  • Understanding valve types: relief, load-check, anti-cavitation, cylinder port relief

  • Cylinder and motor directional control

  • Power-beyond circuit introduction

  • Mobile hydraulic schematic interpretation

 

Diagnostic Features (TS Model Only)

  • Built-in leakage behaviors based on 10-year wear study

  • Pressure/leak testing of:
    • main relief valve
    • anti-cavitation valve
    • cylinder port relief valves
    • spool-to-bore wear

  • Safe, non-invasive field-testing procedure

 

Included Course Materials

  • Fundamental Hydraulics Manual

  • Directional Control Valve Learning Module

  • Mobile Directional Control Valve Simulator Activities

  • Instructor guide & answer sheets

  • Full-color PowerPoint™ presentation

  • Optional student workbook & instructor answer book

Construction & Mounting

  • Industrial mobile directional valve assembly

  • Three-section valve: two cylinder spools + one motor spool

  • Integrated relief, load-check, anti-cavitation, and port-relief valves

  • Plug-and-play mounting connects to any MF102 trainer

Shipping Specifications

  • Shipping weight: 65 lbs (29.48 kg)

  • Shipping dimensions: 23″ H × 21″ W × 13″ D (58 × 53 × 33 cm)

 

Warranty

  • 2-year warranty against defects in materials or workmanship

MF100-MDCV / MDCV-TS — Topics Covered

  • Mobile valve structure

  • Relief, load-check, and anti-cavitation valves

  • Power-beyond flow

  • Mobile troubleshooting

  • Wear and leakage simulation (TS)

Atlanta, GA

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