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MF102-H-TS

Practical Hydraulics Training System & Troubleshooting

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The MF102-H-TS Hydraulic Training System expands the foundational capabilities of the MF102-H by adding a powerful manual troubleshooting interface that allows learners to activate real hydraulic faults on demand. Using a panel-mounted touchscreen, instructors can introduce wear-pattern symptoms and system faults that mimic real-world machine failures, without the safety risks, complexity, or liability of live industrial equipment. Students must interpret system behavior, analyze symptoms, verify pressure and flow conditions, and isolate faults using a structured diagnostic process.

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Engineered for technical colleges, industrial maintenance programs, and advanced workforce development, the MF102-H-TS gives learners a safe, repeatable way to master hydraulic troubleshooting. By combining the MF102’s robust component suite with a controlled fault-activation system, this trainer bridges the gap between understanding hydraulic theory and applying real troubleshooting logic in the field.

Data Sheet

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MF102-H-TS — Key Features & Benefits

Manual Fault-Insertion Touchscreen

The TS model includes a panel-mounted touchscreen that allows instructors to activate hydraulic faults manually. Students diagnose realistic wear-pattern failures in real time.

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Develops True Troubleshooting Skills

Learners must observe symptoms, interpret gauge and flowmeter readings, and follow proven diagnostic reasoning, essential skills for industrial and mobile equipment technicians.

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Safe, Repeatable Training Environment

Faults are introduced without exposing students to dangerous failure conditions. Every scenario is controlled, observable, and easily reset.

Builds on the Foundation of the MF102-H

Retains all circuit-building, measurement, and hands-on hydraulic learning features of the MF102-H while adding advanced troubleshooting capability.

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Ideal for Maintenance & Repair Programs

Students learn how to isolate problems such as actuator drift, pump starvation, pressure imbalance, incorrect valve spool behavior, and flow restrictions.

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Real Industrial Components​

Seven directional control valves, two cylinders, a hydraulic motor, pressure-compensated pumping system, and full instrumentation simulate true hydraulic system behavior.

MF102-H-TS — Specifications

Troubleshooting System (TS Feature Set)

  • Manual fault activation via touchscreen

  • Faults mimic real wear-pattern failures

  • Real-time symptom observation

  • Designed for structured diagnostic workflows

  • Provides repeatable, safe troubleshooting practice

 

Hydraulic Power

  • Axial piston-type pump, 1.0 GPM, pressure-compensated

  • Adjustable compensator & adjustable flow

  • Reservoir capacity: 4.5 gallons (17 liters)

  • 10-micron spin-on filter with bypass gauge

 

Electric Drive

  • TEFC electric motor, 115V, single-phase

  • 1750 RPM, C-face mount

  • Lockout/tagout on/off switch

  • Thermal overload protection

 

Directional Control Valves (7 total)

  • DO3 tandem-center solenoid valve + flow control

  • DO3 closed-center solenoid valves + dual flow controls

  • DO3 float-center solenoid valve + flow control

  • Monoblock cylinder-spool valve with relief

  • Monoblock motor-spool valve with relief

  • (1) 2-position, 3-way solenoid cartridge valve

 

Pressure & Flow Controls

  • Pilot-operated pressure relief valve

  • Direct-acting relief valve

  • Sequence valve

  • Pressure-reducing valve

  • Counterbalance valve (reverse-flow check)

  • Needle valve

  • Flow control valve

  • Pressure-compensated flow control valve

  • Standard check valve

  • Pilot-operated check valve with manual override

Actuators

  • 14″ single-rod double-acting cylinder

  • 14″ double-rod cylinder with load engagement mechanism

  • Bi-directional gear-type hydraulic motor

 

Touchscreen readings:

  • Tachometer

  • Ammeter

  • Oil & ambient temperatures

  • Stopwatch

 

Physical instruments:

  • (2) flow meters: 0–2.0 GPM

  • (3) pressure gauges: 0–1500 PSI (glycerin-filled)

 

Load Simulation

  • 100 lb (45 kg) enclosed load system

  • Mechanical engage/disengage latch

  • Transparent safety enclosure

 

Hoses & Connections

  • Hose storage caddy (swing-out/stow-away)

  • Per side:

    • (4) × 60″ hoses

    • (8) × 46″ hoses

    • (6) × 26″ hoses

  • SAE 100-R1 hoses with flat-face quick-connect couplers

  • (8) T-fittings per side

  • Pressure/leak test pump with quick-connect

 

Dimensions & Shipping

  • Trainer footprint: 30″ D × 48″ W × 77″ H

  • Shipping weight: 750–900 lbs

  • Shipping crate: 84″ × 54″ × 42″

MF102-H-TS — Curriculum Overview & Topics Covered

Overview:

The MF102-H-TS curriculum builds troubleshooting proficiency by guiding students through fault-based scenarios. Learners practice isolating faults, testing hypotheses, and performing targeted measurements to identify root causes.

Topics Covered:

  • Systematic troubleshooting methods

  • Fault isolation and verification

  • Pressure/flow testing and measurement techniques

  • Internal leakage detection

  • Directional valve and relief valve diagnostics

  • Symptom analysis and test planning

  • Interpreting pressure signatures

Atlanta, GA

mark@gaedsolutions.com

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