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MF102-H-TSE

(Electronic) Practical Hydraulics Training System & Troubleshooting

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The MF102-H-TSE Hydraulic Training System is the premier diagnostics model in the MF102 Series, engineered for advanced hydraulic troubleshooting and high-level technical training. Equipped with a powerful 22″ industrial touchscreen PC, the TSE automatically inserts hydraulic faults based on real-world wear patterns and component failure behavior. This creates authentic diagnostic scenarios where learners must evaluate symptoms, analyze performance data, and isolate root causes using professional troubleshooting methodology.

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Designed for advanced industrial maintenance programs, mobile equipment diagnostics, mining, military, and heavy-equipment training academies, the MF102-H-TSE delivers unmatched realism and instructional control. By blending foundational hydraulics with software-driven fault simulation, the TSE accelerates technician readiness and builds deep confidence in diagnosing complex hydraulic systems.

Data Sheet

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MF102-H-TSE — Key Features & Benefits

Automated Electronic Fault Insertion (TSE Exclusive)

A 22″ industrial touchscreen PC introduces faults electronically, using logic patterns based on real component wear and machine behavior, no manual interaction required.

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Realistic, High-Level Diagnostic Training

The system creates scenarios involving pressure drops, pump starvation, spool misalignment, internal leakage, flow imbalance, and actuator irregularities, all observable and measurable.

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Randomized Fault Patterns Prevent Memorization

The trainer can introduce sequences of faults that challenge students to think critically rather than rely on repetition.

Advanced Data Display & Analysis Tools

The touchscreen PC displays live system data, including speed, amps, temperature, timing, and fault-specific diagnostic indicators.

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Builds on the Full MF102-H + TS Feature Set

Circuit-building, energy transfer, pressure/flow measurement, and manual troubleshooting capabilities are all included, making this the most complete hydraulic training platform in its class.

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Safe, Repeatable, Instructor-Controlled

Faults can be introduced, escalated, repeated, and cleared instantly, providing a controlled learning environment for advanced troubleshooting.

MF102-H-TSE — Specifications

Electronic Troubleshooting System (TSE Exclusive)

  • Integrated 22″ touchscreen PC

  • Automated electronic fault insertion

  • Faults based on real wear-pattern data

  • Randomized fault sequencing

  • Software-driven diagnostic interface

  • Real-time troubleshooting assessments

 

Hydraulic Power

  • Axial piston pump, 1.0 GPM, pressure-compensated

  • Adjustable compensator & adjustable flow

  • 4.5-gallon (17 L) hydraulic reservoir

  • 10-micron filtration with bypass gauge

 

Electric Drive

  • TEFC electric motor, 115V, single-phase

  • 1750 RPM, C-face mount

  • Lockout/tagout safety switch

  • Overload protection with manual reset

 

Directional Control Valves (7 total)

  • DO3 tandem-center solenoid valve w/ flow control

  • DO3 closed-center solenoid valves w/ dual flow controls

  • DO3 float-center solenoid valve w/ flow control

  • Mobile cylinder-spool valve w/ relief

  • Mobile motor-spool valve w/ relief

  • (1) 2-position, 3-way solenoid cartridge valve

 

Pressure & Flow Controls

  • Pilot-operated pressure relief valve

  • Direct-acting pressure relief valve

  • Sequence valve

  • Pressure-reducing valve

  • Counterbalance valve (reverse-flow check)

  • Needle valve

  • Flow control valve

  • Pressure-compensated flow control valve (bypass type)

  • Standard check valve

  • Pilot-operated check valve w/ manual override

Actuators

  • 14″ single-rod double-acting cylinder

  • 14″ double-rod cylinder with load engagement mechanism

  • Bi-directional gear-type hydraulic motor

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Instrumentation

 

Displayed on 22″ touchscreen PC:

  • Tachometer

  • Ammeter

  • Oil temperature

  • Ambient temperature

  • Stopwatch

  • Fault indicators & diagnostic data

 

Physical instruments:

  • (2) Flow meters: 0–2.0 GPM

  • (3) Pressure gauges: 0–1500 PSI, glycerin-filled

 

Load Simulation

  • 100 lb (45 kg) enclosed load

  • Mechanical engage/disengage latch

  • Transparent safety enclosure

 

Hoses & Connections

  • Swing-out / stow-away hose caddy

  • Per side:

    • (4) × 60″ hoses

    • (8) × 46″ hoses

    • (6) × 26″ hoses

  • SAE 100-R1 hoses with flat-face quick-connects

  • (8) T-fittings per side

  • Pressure/leak test pump with quick-connect

 

Dimensions & Shipping

  • Footprint: 30″ D × 48″ W × 77″ H

  • Shipping weight: 900–1200 lbs

  • Shipping crate: 84″ × 54″ × 42″

MF102-H-TSE — Curriculum Overview & Topics Covered

Overview:

The MF102-H-TSE curriculum prepares students for advanced diagnostic environments by using automated electronic faults and real-time system data. Learners evaluate performance, identify patterns, and diagnose complex failure modes.

Topics Covered:

  • Electronic fault insertion & logic patterns

  • Data-driven troubleshooting

  • Tachometer, temperature, and amperage analysis

  • Wear-based failure signatures

  • High-level fault recognition

  • System evaluation using sensor feedback

  • Diagnostic reasoning and validation

Atlanta, GA

mark@gaedsolutions.com

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